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Scaffolding Erection, Use & Dismantling (Lift Shaft & External Tower)

No approved scaffolding drawing / load calculation

Do not allow scaffold erection without approved structural drawing and load calculation.
Stop work immediately if design approval is unavailable

Use certified system scaffolding with manufacturer load specifications instead of improvised/site-fabricated scaffold.

Approved scaffold design by qualified engineer.
Load calculation including live load, wind load, and material load.
Ensure proper bracing, ties, base plates, and sole boards as per design.
Wind load assessment for external tower scaffolds.

Mandatory PTW authorization before work commencement.
Approval from safety officer and project engineer.
Toolbox talk explaining PTW requirements.
Regular audits to ensure compliance.
Disciplinary action for violations.

Full body harness with double lanyard.
Safety helmet with chin strap.
Safety shoes and gloves.

Strictly prohibit scaffolding erection without approved PTW.
Stop work immediately if PTW is not available or expired

Implement digital PTW system to reduce paperwork delays and unauthorized start of work.

Display PTW copy at scaffold work location.
Access control at lift shaft / external tower work area.

Full body harness with lifeline.
Safety helmet with chin strap.
Safety shoes and gloves.

Do not permit scaffold erection without presence of certified scaffolder.
Stop work immediately if qualified supervision is unavailable.

Engage third-party certified scaffolding contractor where in-house competency is lacking

Follow approved scaffold drawing and erection sequence.
Ensure all bracing, ties, base plates, guardrails, and toe boards are installed as per design.
Use standardized system scaffolding components.

Deploy certified scaffolder (with valid certification) for supervision.
Maintain competency records of scaffold team.
Conduct pre-erection briefing and checklist verification.
Mandatory inspection and green tag before use.

Poor coordination near lift shaft openings

Avoid simultaneous multi-activity work around lift shaft without coordination.
Close or cover shaft opening when work is not in progress.

Use temporary working platforms instead of working directly at shaft edge.

Install rigid barricades / guardrails around shaft opening.
Provide toe boards and mid-rails.
Install safety net inside lift shaft.
Provide adequate lighting inside shaft area.

Appoint single responsible supervisor for shaft area coordination.
Permit-to-Work for activities near shaft.
Toolbox talk on fall hazard awareness.
Restrict unauthorized access to shaft zone.
Clear communication between teams working at different levels.

Full body harness with double lanyard anchored to independent lifeline.
Safety helmet with chin strap.
Anti-slip safety shoes.

Material Handling & Unloading (Pipes, Couplers, Planks)

Dropping of materials from delivery truck

Prohibit manual throwing or pushing materials from truck.
Stop unloading during unstable stacking conditions.

Use mechanical unloading (crane / forklift) instead of manual unloading where feasible.

Provide designated unloading zone with barricading.
Use tag lines to control suspended loads.
Ensure proper stacking inside truck before unloading.
Use lifting accessories (slings, shackles) in good condition.

Appoint banksman / signalman during unloading.
Restrict unauthorized personnel from unloading area.
Toolbox talk on struck-by hazards.
Inspect materials for secure loading before removal

Safety helmet.
Safety shoes.
Hand gloves.
High-visibility vest.

Avoid single-person lifting of heavy or long pipes.
Eliminate unnecessary manual handling by delivering materials closer to work area

Use lighter weight aluminum scaffold components where feasible

Use mechanical aids such as crane, hoist, or forklift.
Provide pipe carrying frames or trolleys.
Store materials at waist height to reduce bending.

Provide manual handling training (proper lifting technique).
Team lifting for long/heavy pipes.
Job rotation to reduce repetitive strain.
Pre-task risk briefing before unloading.

Hand gloves with good grip.
Safety shoes with toe protection.

Prohibit storage of scaffold materials near slab edges.
Remove stacked materials immediately from unsafe locations

Use designated material storage racks instead of floor stacking.

Provide physical barricades or edge protection at slab perimeter.
Install toe boards along slab edges.
Maintain minimum setback distance from slab edge (as per site standard).
Use netting or catch platforms where required.

Safety helmet (mandatory below working area).
Safety shoes.
Hand gloves.

Remove and scrap severely corroded, bent, or cracked scaffold components.
Do not allow damaged materials to enter work area.

Replace steel components with certified system scaffolding parts where feasible.
Use galvanized or coated components to reduce corrosion.

Conduct pre-erection inspection of all pipes, couplers, planks, and base plates.
Maintain proper storage to prevent corrosion (covered & off ground).
Segregate rejected materials with clear marking.

Inspection checklist before erection.
Competent person approval before use.
Periodic audit of scaffold yard inventory.
Maintain record of component rejection and replacement.

Safety gloves (to prevent cuts from rusted edges).
Safety helmet.
Safety shoes.

Do not erect scaffold on unstable, waterlogged, or uncompacted soil.
Remove loose debris and organic material from base area.

Use engineered base foundation (concrete pad) instead of soil base where ground condition is poor.

Provide base plates with adequate sole boards.
Ensure ground compaction and leveling before erection.
Install adjustable base jacks for leveling.
Provide proper drainage to prevent water accumulation.

Ground assessment by competent person before erection.
Inspection checklist before scaffold loading.
Stop work during heavy rain affecting soil stability.
Regular monitoring for settlement during use.

Do not permit scaffold erection without base plates and sole boards.
Stop work immediately if any standard is directly resting on soil.

Use adjustable base jacks with integrated base plates instead of plain pipe ends.

Install base plates under every scaffold standard.
Provide adequate size sole boards on soil surface.
Ensure proper ground compaction before installation.
Provide concrete pads where soil bearing capacity is low.

Inspection by competent scaffolder before loading scaffold.
Pre-erection checklist verification.
Regular monitoring for settlement during use.
Toolbox talk on foundation stability importance.

Avoid erecting scaffold directly adjacent to unsupported excavation edges.
Backfill or stabilize excavation before scaffold installation where feasible.

Use engineered shoring / sheet piling system instead of unsupported soil edge.

Maintain safe setback distance from excavation edge (as per soil condition).
Provide soil compaction and ground stabilization.
Install retaining wall or trench shoring system.
Provide sole boards and base plates on stable foundation.
Barricade excavation perimeter.

Excavation inspection by competent person before scaffold erection.
Daily inspection for soil cracks or settlement.
Stop work during heavy rain affecting soil stability.

Safety helmet.
Safety shoes.
High-visibility vest.
Gloves.

Remove standing water before scaffold erection.
Avoid erecting scaffold in waterlogged areas.

Use galvanized or corrosion-resistant scaffold components

Provide proper drainage around scaffold base.
Install sole boards and base plates above wet surface.
Use gravel bedding or concrete pads to improve stability.

Daily inspection for water accumulation.
Stop work during heavy rain until base condition is safe.
Maintain housekeeping to prevent muddy/slippery surface.

Anti-slip safety shoes / gumboots.
Gloves.
Safety helmet.

Working without harness at initial height

Do not allow erection work at height without fall protection.
Stop work immediately if harness is not used.

Use advanced guardrail system or collective protection system where feasible instead of relying only on PPE.

Install temporary guardrails as erection progresses.
Provide independent lifeline or secure anchorage point.
Use double lanyard (100% tie-off system).

Mandatory fall protection policy enforcement.
Supervision by certified scaffolder.
Pre-task safety briefing on fall hazards.
Regular inspection of harness and lanyards.

Full body harness with double lanyard and shock absorber.
Safety helmet with chin strap.
Anti-slip safety shoes.

Do not proceed with erection if base is uneven or unstable.

Use system scaffolding with integrated leveling mechanisms instead of improvised pipe scaffolding where feasible.

Use spirit level / plumb line during erection of each lift.
Install adjustable base jacks for accurate leveling.
Provide adequate bracing and wall ties as per design.
Ensure proper foundation with base plates and sole boards.

Supervision by certified scaffolder during erection.
Inspection and green tagging before use.
Follow approved scaffold drawing and erection sequence.
Daily visual inspection for settlement or lean.

Full body harness during erection.
Safety helmet with chin strap.
Safety shoes and gloves.

Avoid placing fingers between mating coupler parts during alignment.
Use proper positioning tools instead of hand alignment where possible.

Use quick-lock or wedge-type couplers instead of traditional bolt-type couplers where feasible

Ensure couplers are in good condition (no deformation).
Provide proper spanners to avoid slipping while tightening.
Maintain stable working platform during fitting.

Provide training on safe hand placement during assembly.
Supervision during erection activities.
Maintain adequate lighting for clear visibility.Provide training on safe hand placement during assembly.
Supervision during erection activities.
Maintain adequate lighting for clear visibility.

Cut-resistant hand gloves.
Safety helmet.
Safety shoes.

Do not allow loose tools or materials at height.
Remove unnecessary tools from working platform.

Use tool lanyards for spanners and hand tools.
Use bolt bags or secured tool pouches instead of carrying loose items.

Install toe boards on working platforms.
Provide debris nets or catch platforms where required.
Barricade area below scaffold during erection.

Establish exclusion zone below working area.
Toolbox talk on dropped object hazards.
Supervision during erection activities.
Display warning signage below scaffold.

Safety helmet (mandatory for persons below).
Safety shoes.
Gloves.
Full body harness for worker at height.

Do not continue erection if bracing components are missing.
Stop work immediately if instability or sway is observed.

Use certified system scaffolding with pre-engineered bracing configuration.

Install diagonal bracing as per approved scaffold drawing.
Provide horizontal ties and wall ties at required intervals.
Ensure proper plumb and alignment at every lift.
Conduct structural check before loading scaffold.

Supervision by certified scaffolder during erection.
Follow erection sequence as per design.
Inspection and green tag before use.
Daily stability check for tower scaffold.

Full body harness with double lanyard.
Safety helmet with chin strap.
Safety shoes and gloves.

Avoid working from incomplete or partially decked platforms.
Do not allow work beyond safe reaching distance.

Use extended platform brackets or additional working platform instead of leaning outward.

Install full platform decking before fitting upper components.
Provide guardrails and mid-rails at all open edges.
Ensure proper bracing and stability before access.
Provide independent lifeline anchorage.

Training on maintaining three-point contact and safe reach limits.
Supervision during erection at height.
Follow approved erection sequence.
Stop work during high wind conditions.

Full body harness with double lanyard (100% tie-off).
Safety helmet with chin strap.
Anti-slip safety shoes.

Stop scaffold erection and work at height during strong wind conditions.
Remove loose materials from scaffold platforms.

Use wind-rated system scaffolding designed for high-rise exposure where required.

Provide adequate wall ties and diagonal bracing as per design.
Install additional ties for tower scaffolds above specified height.
Use wind speed monitoring (anemometer) for high-rise scaffolding.
Secure sheeting and netting properly to reduce sail effect.

Define maximum allowable wind speed for work suspension.
Weather monitoring before and during work.
Toolbox talk on wind hazard awareness.
Supervision during high-level erection activities.

Full body harness with double lanyard.
Safety helmet with chin strap.
Anti-slip safety shoes.

Immediately remove and scrap bent, cracked, or excessively corroded pipes and couplers.
Do not allow damaged components to be used during erection.

Replace damaged components with certified new or inspected components.
Use standardized system scaffolding components instead of mixed or unverified materials.

Conduct detailed pre-erection inspection of all scaffold materials.
Maintain segregated storage area for rejected materials.
Follow load capacity as per approved scaffold design.

Competent person approval before installation.
Maintain material inspection and rejection log.
Regular yard audits for damaged stock.

Safety gloves (to prevent cuts from damaged edges).
Safety helmet.
Safety shoes.
Full body harness during erection at height.

Anchoring / Tying to Structure (External Fa�ade)

Do not allow scaffold use without required wall ties installed as per approved design.
Stop work immediately if ties are missing or removed

Use engineered anchor systems with certified load capacity instead of improvised tying methods.

Install wall ties at specified vertical and horizontal spacing as per design.
Use approved anchor bolts suitable for base material (RCC / steel).
Provide additional ties for tower scaffolds exposed to wind load.
Conduct pull-out test for anchors where required.

Follow approved scaffold drawing and tie pattern.
Supervision by certified scaffolder during installation.
Inspection and tagging before scaffold use.
Regular inspection after strong wind conditions.

Full body harness with double lanyard.
Safety helmet with chin strap.
Safety shoes and gloves.

Do not fix scaffold ties on honeycombed, cracked, or void areas of RCC.
Reject weak structural surfaces before anchor installation.

Use chemical anchors or through-bolts with plate washers instead of expansion bolts where concrete quality is doubtful.

Conduct visual inspection of RCC surface before drilling.
Perform anchor pull-out test where required.
Follow manufacturer�s installation torque specifications.
Install ties at structurally sound beams/columns instead of infill walls.

Anchor installation by trained personnel only.
Supervision by competent scaffolding supervisor.
Maintain anchor test records.
Re-inspect ties after heavy wind or loading.

Full body harness during tie installation at height.
Safety helmet with chin strap.
Safety shoes and gloves.

Do not allow scaffold use where tie spacing exceeds approved design limits.
Stop work if excessive sway or vibration is observed.

Use engineered tie systems with defined spacing layout instead of improvised tying methods.

Install wall ties as per approved scaffold drawing (vertical & horizontal intervals).
Provide additional ties at corners and exposed elevations.
Tighten and secure all tie connections properly.
Conduct stability check after installation.

Supervision by certified scaffolder during tie installation.
Inspection before tagging scaffold for use.
Re-inspection after high wind or structural changes.
Maintain tie installation checklist record.

Full body harness during tie installation.
Safety helmet with chin strap.
Safety shoes and gloves.

Platform Decking (Planks, Toe-Boards, Guardrails)

Do not allow work on partially decked or incomplete platforms.
Remove damaged or warped planks immediately.

Use certified metal deck platforms with locking mechanism instead of loose wooden planks where feasible

Ensure full platform decking without gaps.
Secure planks to prevent displacement.
Install guardrails, mid-rails, and toe boards at open edges.
Inspect platform stability before loading.

Pre-use inspection and green tag certification.
Supervision during erection and modification.
Restrict access until decking is complete.
Daily inspection checklist.

Full body harness where required.
Safety helmet with chin strap.
Anti-slip safety shoes.

Do not permit use of scaffold with visible gaps in decking.
Remove misaligned planks immediately.

Use interlocking steel deck panels instead of loose timber planks where feasible.

Ensure planks are tightly butted together without excessive gaps.
Secure planks to prevent movement.
Install toe boards to prevent tools/materials falling.
Provide proper platform width as per design.

Pre-use inspection and green tagging system.
Supervision during erection and platform modification.
Daily inspection for plank alignment.
Housekeeping to prevent loose tools near edges.

Full body harness where required.
Safety helmet.
Anti-slip safety shoes.

Do not allow scaffold use without toe boards installed at open edges.
Remove loose materials from platform edges.

Use integrated metal platform systems with built-in toe boards instead of separate timber boards where feasible.

Install toe boards of required height (as per standard).
Ensure secure fixing to prevent displacement.
Provide debris netting or catch platforms where required.
Maintain full guardrail system (top rail, mid-rail, toe board)

Pre-use inspection and green tag certification.
Supervision during erection and modification.
Establish exclusion zone below scaffold.
Toolbox talk on dropped object hazards.

Safety helmet (mandatory for persons below).
Safety shoes.
Gloves.
Full body harness for workers at height.

Remove and discard cracked, split, warped, or weakened planks immediately.
Do not allow damaged planks to be used in erection or working platforms

Use certified metal decking platforms instead of timber planks where feasible.
Replace worn timber planks with load-rated scaffold boards.

Inspect all planks before installation.
Ensure planks are supported at correct span intervals.
Secure planks properly to prevent displacement.
Follow load capacity limits as per design.

Daily scaffold inspection and tagging.
Maintain plank inspection and rejection record.
Supervision during erection and modification.
Toolbox talk on platform integrity hazards.

Full body harness (where fall risk exists).
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Prohibit climbing on cross braces.
Do not allow access to scaffold without proper ladder system.

Install internal access ladder or stair tower instead of relying on structural members for climbing.

Provide secured ladder access at designated points.
Ensure ladder extends above landing platform.
Install ladder guard or self-closing gate at access opening.
Provide anti-slip rungs and proper fixing.

Display signage �Do Not Climb on Bracing.�
Toolbox talk on safe access methods.
Supervision to prevent unsafe climbing practices.
Inspection of access system before use.

Full body harness where required.
Safety helmet with chin strap.
Anti-slip safety shoes.

Do not allow access to scaffold platform without guardrails installed.
Stop work immediately if fall protection system is missing.

Use advanced guardrail system (AGS) or collective fall protection instead of relying only on personal fall arrest.

Install full guardrail system (top rail, mid-rail, toe board).
Provide independent lifeline or certified anchorage point.
Ensure proper platform width and anti-slip surface.
Install self-closing gates at access openings.

Pre-use inspection and green tag certification.
Supervision by certified scaffolder.
Toolbox talk on fall hazards.
Restrict access until fall protection is installed.

Full body harness with double lanyard (100% tie-off).
Safety helmet with chin strap.
Anti-slip safety shoes.

Do not allow use of ladder that is not properly secured.
Remove damaged or undersized ladders from service immediately.

Use fixed internal ladder or stair tower instead of portable ladder where feasible

Secure ladder at top and bottom (tie-off).
Ensure ladder extends at least 1 meter above landing platform.
Maintain correct ladder angle (approx. 4:1 ratio).
Provide anti-slip ladder feet.

Pre-use ladder inspection checklist.
Restrict access until ladder is properly installed.
Training on safe ladder usage.
Supervision during scaffold erection and modification.

Do not permit work near lift shaft without protective measures in place.
Cover shaft opening when not actively in use.

Install temporary working platform over shaft opening where feasible instead of leaving it open.

Install rigid guardrails (top rail, mid-rail) around shaft opening.
Provide toe boards at edges.
Install certified safety net inside shaft.

Restrict unauthorized access to shaft area.
Permit-to-Work for working near shaft.
Toolbox talk on fall hazard awareness.
Supervision during scaffold erection near shaft.

Full body harness with double lanyard tied to independent lifeline.
Safety helmet with chin strap.
Anti-slip safety shoes.

Prohibit storage of loose materials near shaft edge.
Do not allow overhead work without exclusion zone below.

Use tool lanyards and secured tool pouches instead of carrying loose tools.

Install toe boards along shaft edge.
Provide debris net or protective covering inside shaft.
Barricade and restrict access at lower levels.
Install overhead protection (canopy) where required.

Establish exclusion zone below shaft opening.
Toolbox talk on dropped object hazards.
Supervision during material handling near shaft.
Clear communication between workers at different levels.

Safety helmet (mandatory for workers below).
Full body harness for workers at height.
Safety shoes and gloves.

Prohibit standing or working on single/unbraced pipes.
Stop work immediately if proper platform is not installed.

Use certified working platform or deck system instead of individual scaffold members

Install fully decked and braced working platform inside shaft.
Provide proper bracing and tying before allowing access.
Ensure independent lifeline anchorage point.
Install guardrails or safety nets inside shaft.

Supervision by certified scaffolder during shaft work.
Permit-to-Work for lift shaft activities.
Toolbox talk on structural stability hazards.
Restrict unauthorized access inside shaft.

Full body harness with double lanyard.
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Do not allow work inside shaft without adequate lighting.
Stop activity immediately if lighting fails.

Use LED floodlights instead of low-lumen temporary bulbs.
Use battery backup lighting in case of power failure.

Provide sufficient illumination as per site safety standards.
Install fixed temporary lighting at each level of shaft.
Protect cables from water and mechanical damage.
Ensure emergency lighting provision.

Pre-work lighting check before shift start.
Assign responsible person for lighting inspection.
Restrict unauthorized entry into poorly lit areas.
Toolbox talk on visibility-related hazards.

Safety helmet with chin strap.
Anti-slip safety shoes.
Full body harness where fall risk exists.

Working on External Tower Scaffolding (Height >20m)

Suspend work on external tower scaffold during high wind conditions.
Remove loose materials and debris from platforms

Use wind-rated engineered system scaffolding for high-rise applications.

Provide adequate wall ties and additional bracing as per wind load design.
Install ties at specified vertical and horizontal intervals.
Secure scaffold sheeting and nets to reduce sail effect.
Use wind speed monitoring device (anemometer) for high-rise scaffolds.

Define maximum permissible wind speed for working at height.
Daily weather monitoring before shift start.
Toolbox talk on wind hazard awareness.
Re-inspection after storm or strong wind events.

Full body harness with double lanyard (100% tie-off).
Safety helmet with chin strap.
Anti-slip safety shoes.

Do not allow work at height without fall protection system in place.
Stop work immediately if harness or anchor is missing.

Use collective protection systems (advanced guardrail system / full decking) instead of relying solely on PPE where feasible.

Provide certified anchorage points independent of scaffold where required.
Install horizontal lifeline system for tower scaffold.
Ensure guardrails, mid-rails, and toe boards are properly installed.

Mandatory 100% tie-off policy enforcement.
Permit-to-Work for working at height.
Supervision by certified scaffolder.
Pre-use inspection of harness and lanyards.

Full body harness with double lanyard and shock absorber.
Safety helmet with chin strap.
Anti-slip safety shoes.

Do not store loose materials near scaffold edges.
Remove excess materials from working platform.

Use tool lanyards and secured material bags instead of carrying loose tools/materials.

Install toe boards on all open edges.
Provide debris netting or catch platforms.
Establish barricaded exclusion zone below scaffold.
Secure all materials properly before use.

Restrict access below scaffold during overhead work.
Toolbox talk on dropped object hazards.
Supervision during high-level material handling.
Daily inspection of platform housekeeping.

Safety helmet (mandatory for workers below).
Full body harness for workers at height.
Safety shoes and gloves.

Remove scrap materials, loose fittings, and unused components immediately.
Do not allow accumulation of debris on working platform

Use material storage bins or tool bags instead of placing items directly on platform.

Provide designated storage area on scaffold platform.
Ensure adequate platform width for safe movement.
Install toe boards to prevent small items from shifting.

Implement housekeeping schedule during and after lifting activities.
Assign responsible person for platform cleanliness.
Toolbox talk on slip and trip hazards.
Daily inspection before work commencement.

Anti-slip safety shoes.
Safety helmet.
Gloves.

Lifting of Scaffold Materials (Manual / Rope / Pulley)

Do not use worn, frayed, or damaged ropes.
Stop lifting activity immediately if rope defect is identified.

Use certified lifting rope or wire rope with adequate load capacity instead of general-purpose rope.

Inspect rope before each use.
Ensure rope SWL (Safe Working Load) is clearly marked and suitable for load.
Use proper pulley system and secure anchorage.
Establish barricaded exclusion zone below lifting area.

Trained and competent rigger for lifting activity.
No standing under suspended load.
Clear communication between top and bottom workers.
Maintain rope inspection and replacement record.

Safety helmet (mandatory for workers below).
Gloves for rope handling.
Safety shoes.
Full body harness for workers at height.

Do not permit lifting with unsecured knots or open hooks.
Stop lifting immediately if hook safety latch is missing or damaged.

Use certified lifting hooks with safety latch instead of open hooks.
Use mechanical hoist with locking system instead of manual rope lifting where feasible.

Ensure proper rigging technique with approved knots.
Verify hook capacity and condition before lifting.
Provide secondary securing method for heavy/long materials.
Establish barricaded exclusion zone below lifting area.

Lifting activity to be supervised by trained rigger.
Pre-lift inspection of rope, hook, and connections.
Clear communication between workers at top and bottom.
No standing under suspended load.

Strictly prohibit standing or passing under suspended loads.
Stop lifting activity if personnel enter drop zone.

Use mechanical hoist with controlled lifting system instead of manual rope lifting where feasible.

Establish and barricade exclusion/drop zone below lifting area.
Use tag lines to control load movement.
Ensure lifting equipment is certified and inspected

Appoint trained rigger and signalman.
Clear communication between top and bottom workers.
Display warning signage �No Entry � Lifting in Progress.�
Toolbox talk on suspended load hazards.

Safety helmet (mandatory).
Safety shoes.
Gloves.
Full body harness for workers at height.

Do not commence lifting without clear communication method established.
Stop lifting if visual or verbal contact is lost.

Use mechanical hoist with controlled lifting system instead of manual rope coordination where feasible.

Provide dedicated communication system (hand signals / walkie-talkie).
Use tag lines to guide load movement.
Ensure proper lifting point and secure rigging.

Assign trained rigger and top man.
Conduct pre-lift briefing to define signals and responsibilities.
One designated signalman only (no multiple instructions).
Supervision during lifting operation.

Safety helmet.
Gloves.
Safety shoes.
Full body harness for worker at height.

Suspend scaffold erection and work at height during heavy rain or high wind.
Remove standing water from platforms before resuming work.

Use anti-slip metal decking instead of timber planks where feasible.
Use wind-rated scaffold system for exposed areas.

Install adequate wall ties and diagonal bracing.
Provide anti-slip surface on working platforms.
Ensure proper drainage on scaffold decks.
Secure tarpaulins or netting to reduce sail effect.

Monitor weather forecast before and during shift.
Define maximum permissible wind speed for working at height.
Conduct post-rain inspection before reuse.
Toolbox talk on weather-related hazards.

Anti-slip safety shoes.
Full body harness with double lanyard.
Safety helmet with chin strap.
Rain protective gear (non-slip, non-conductive).

Stop all work on external scaffold during lightning storm.
Evacuate workers from scaffold immediately upon thunder/lightning alert.

Reschedule high-level scaffold work to non-storm periods where feasible.

Ensure building lightning protection system is installed as construction progresses.
Maintain proper earthing and grounding of metal scaffold.
Avoid storing conductive materials loosely at top levels.

Safety helmet with chin strap.
Anti-slip safety shoes.
Full body harness (when working at height under safe weather conditions).

Do not allow use of scaffold without valid inspection and green tag displayed.
Stop work immediately if tag is missing or expired.

Implement digital scaffold tagging system in addition to physical tags for tracking validity.

Provide clearly visible tagging system at every access point.
Ensure scaffold is inspected after erection, modification, and adverse weather.

Inspection by competent/certified scaffolder before first use and periodically (as per regulation).
Maintain inspection register and tag validity record.
Restrict access to untagged or red-tagged scaffold.
Toolbox talk on importance of scaffold inspection.

Full body harness where required.
Safety helmet with chin strap.
Anti-slip safety shoes.

Do not permit scaffold use if loose couplers or missing braces are identified.
Stop work immediately until rectification is completed.

Use system scaffolding with locking mechanisms instead of conventional coupler-based system where feasible.

Tighten all couplers to required torque specification.
Install all required diagonal bracing and ties as per approved design.
Conduct structural stability check before green tagging.

Full body harness when working at height during rectification.
Safety helmet with chin strap.
Safety shoes and gloves.

Using scaffold beyond inspection validity

Do not allow scaffold use after inspection validity period has expired.
Stop work immediately if tag date is overdue.

Implement digital inspection tracking system with alerts instead of manual date monitoring only.

Clearly display inspection tag with validity date at each access point.
Re-inspect scaffold after modification, adverse weather, or heavy loading.
Replace deteriorated components identified during inspection.

Maintain scaffold inspection register with due dates.
Assign competent person responsible for periodic inspection.
Restrict access to expired or red-tagged scaffold.
Toolbox talk on inspection compliance importance.

Full body harness where fall risk exists.
Safety helmet with chin strap.
Safety shoes and gloves.

Strictly prohibit dismantling from bottom to top.
Stop work immediately if incorrect dismantling sequence is observed.

Use system scaffolding with defined dismantling sequence guidelines where feasible.

Follow reverse erection sequence (top to bottom dismantling).
Maintain sufficient ties and bracing until upper levels are safely removed.
Provide stable working platform during dismantling.
Establish exclusion zone below dismantling area.

Dismantling supervised by certified scaffolder.
Pre-dismantling briefing on correct sequence.
Permit-to-Work for dismantling activity.
Continuous monitoring of structural stability during removal.

Full body harness with double lanyard (100% tie-off).
Safety helmet with chin strap.
Safety shoes and gloves.

Do not throw scaffold components from height.
Remove loose materials before dismantling each section.

Use controlled lowering method (rope & pulley / chute) instead of manual dropping.

Establish barricaded exclusion zone below dismantling area.
Install toe boards and debris netting where feasible.
Use tool lanyards for hand tools.
Lower materials in controlled manner using proper lifting system.

Supervision by certified scaffolder.
Clear communication between top and bottom workers.
Display warning signage �Dismantling in Progress.�
Toolbox talk on dropped object hazards.

Safety helmet (mandatory for workers below).
Full body harness for workers at height.
Safety shoes and gloves.

Working without harness during dismantle

Do not permit dismantling work at height without fall protection.
Stop work immediately if harness is not worn or anchored.

Use collective fall protection systems (advanced guardrail system) wherever feasible before dismantling internal components.

Provide certified anchorage points or horizontal lifeline.
Maintain guardrails on lower levels until upper dismantling is complete.
Ensure safe working platform during dismantling.

Full body harness with double lanyard and shock absorber.
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Unstable structure during partial dismantle

Do not remove critical bracing, ties, or supports prematurely.
Stop dismantling immediately if instability is noticed.

Use system scaffolding with defined dismantling sequence where feasible.

Follow reverse erection sequence (top-to-bottom removal).
Maintain sufficient wall ties and bracing until upper lifts are safely dismantled.
Provide temporary supports if required during dismantling.
Establish barricaded exclusion zone below.

Dismantling supervised by certified scaffolder.
Pre-dismantling risk briefing and sequence explanation.
Continuous monitoring of scaffold stability.
Permit-to-Work for dismantling activity.

Avoid placing hands between connected pipes or couplers during tightening/loosening.
Use proper tools instead of hand force for alignment.

Use ergonomic spanners or ratchet tools to reduce manual force and hand exposure.

Ensure stable working platform during dismantling.
Use proper tool size for coupler tightening/loosening.
Maintain adequate lighting to see hand positioning clearly.

Toolbox talk on hand injury hazards.
Supervision during dismantling activities.
Follow safe dismantling sequence and positioning.

Cut-resistant safety gloves.
Safety helmet.
Safety shoes.

Remove severely damaged, cracked, or sharp-edged components from service.
Scrap unusable materials immediately.

Replace corroded or worn clamps/pipes with certified new components.

Deburr sharp edges where feasible.
Store materials properly to avoid edge exposure.
Segregate scrap and reusable materials.

Conduct inspection during cleaning process.
Maintain rejection register for damaged components.
Provide housekeeping supervision.

Cut-resistant safety gloves.
Safety shoes.
Safety helmet.

Do not stack materials on uneven or unstable ground.
Remove unstable or leaning stacks immediately.

Use storage racks or pipe stands instead of ground stacking where feasible.

Stack pipes horizontally with wooden chocks or stoppers to prevent rolling.
Limit stacking height as per site standard.
Store couplers and small components in bins/containers.
Provide designated storage area with level surface.

Assign responsible person for storage yard management.
Conduct periodic housekeeping inspections.
Display signage for maximum stack height.

Avoid single-person carrying of long pipes in congested areas.
Do not move long materials through crowded work zones.

Use trolley, wheelbarrow, or mechanical handling equipment instead of manual carrying where feasible.

Provide designated material movement pathways.
Ensure adequate lighting in storage and movement areas.
Maintain clear access routes free from obstructions.

Implement team lifting procedure for long materials.
Communicate clearly while moving pipes (e.g., verbal warning �Long pipe coming through�).
Supervise material handling activities.

Tying Safety Nets on Scaffolding (Horizontal & Vertical Nets)

Working at height without full-body harness and lifeline

Do not permit safety net installation work without fall protection system in place.
Stop work immediately if harness or lifeline is not provided.

Use collective protection systems (temporary guardrails or pre-installed edge protection) before net tying where feasible.

Provide certified anchorage point independent of scaffold where required.
Install horizontal lifeline system along working edge.
Ensure full decking and guardrails before tying nets.
Provide stable working platform.

Mandatory 100% tie-off policy.
Permit-to-Work for working at height.
Supervision by certified scaffolder.

Full body harness with double lanyard and shock absorber.
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Improper anchoring of safety net rope to scaffold frame

Do not allow use of safety net that is not securely anchored.
Stop work immediately if anchorage appears weak or loose.

Use certified safety net anchoring systems and approved tying ropes instead of improvised materials.

Anchor safety net to structural members capable of withstanding impact load.
Ensure proper tie spacing as per manufacturer�s specification.
Use double tying method at critical load points.
Inspect anchorage before and after installation.

Installation supervised by competent scaffolder.
Follow approved safety net installation procedure.
Maintain inspection record of net and anchorage points.
Conduct periodic re-check after strong wind.

Full body harness with double lanyard during installation.
Safety helmet with chin strap.
Gloves and safety shoes.

Using damaged or untested nets (not IS 11057 certified)

Reject and remove damaged, torn, UV-degraded, or expired safety nets immediately.
Do not allow use of nets without certification label.

Use IS 11057 certified safety nets from approved vendor only.
Replace old nets with new certified nets when service life is exceeded.

Inspect net mesh, border ropes, and knots before installation.
Verify manufacturer tag, test certificate, and load rating.
Store nets in dry, shaded area to prevent deterioration.

Maintain safety net inspection and certification record.
Installation supervised by competent person.
Periodic inspection after strong wind or impact event.
Vendor approval and quality check process.

Full body harness during net installation.
Safety helmet with chin strap.
Gloves and safety shoes.

Fixing net while standing on unbraced or narrow plank

Do not permit work from unbraced or partially decked planks.
Stop net installation until proper working platform is provided.

Use certified metal deck platform with locking system instead of narrow timber plank.

Provide full-width, fully decked working platform.
Install guardrails, mid-rails, and toe boards.
Ensure plank is properly supported and secured.
Provide independent lifeline anchorage.

Supervision by certified scaffolder during net installation.
Pre-task briefing on safe positioning and balance.
Enforce 100% tie-off policy.
Inspection before allowing access to platform.

Full body harness with double lanyard and shock absorber.
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Dropping clamps, hooks, or ropes from height

Do not keep loose clamps, hooks, or tools near scaffold edges.
Remove unnecessary materials from working platform.

Use tool lanyards and secured tool pouches instead of carrying loose items.

Install toe boards on working platform.
Provide debris net or catch platform below.
Establish barricaded exclusion zone under work area.
Secure all materials before handling.

Restrict access below during overhead work.
Toolbox talk on dropped object hazards.
Supervision during net tying activities.
Clear communication between levels.

Safety helmet (mandatory for workers below).
Full body harness for workers at height.
Gloves and safety shoes.

Overreaching or leaning out while tying corners

Do not allow tying work beyond safe reaching distance.
Reposition scaffold or provide additional platform instead of leaning outward.

Use extended platform brackets or additional working bay to access corners safely.

Provide full-width, fully decked working platform.
Install guardrails and mid-rails at all open edges.
Provide independent horizontal lifeline system.
Ensure stable and properly braced scaffold before work.

Enforce 100% tie-off policy.
Pre-task briefing on safe reach limits.
Supervision during net tying at corners.
Stop work during strong wind conditions.

Loss of balance / flying net ? struck-by

Suspend safety net installation during strong wind conditions.
Stop work immediately if wind speed exceeds safe working limit.

Pre-fabricate and partially secure net sections at ground level where feasible before lifting into position.

Provide adequate wall ties and scaffold stability before net installation.
Use wind speed monitoring device (anemometer).
Secure net progressively from one fixed point to prevent sail effect.
Install additional temporary securing points during fixing.

Define maximum permissible wind speed for net installation.
Monitor weather forecast before shift.
Supervision during high-level installation.
Toolbox talk on wind and balance hazards.

Full body harness with double lanyard (100% tie-off).
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Gap in protection ? fall or material drop

Do not allow use of safety net with visible gaps or improper overlap.
Stop work immediately if loose or missing ties are observed.

Use pre-sized certified safety net panels designed for scaffold bay dimensions instead of cutting and adjusting manually.

Ensure required overlap between adjacent nets as per standard.
Maintain correct tie spacing at specified intervals.
Use approved tying rope with adequate strength.
Inspect entire net perimeter after installation.

Installation supervised by competent scaffolder.
Follow manufacturer�s installation guideline.
Maintain inspection checklist and tagging system.
Re-inspect after strong wind or impact.

Full body harness with double lanyard during installation.
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Do not use worn, frayed, UV-damaged, or undersized rope.
Stop tensioning immediately if rope defect is observed.

Use certified safety net lacing rope with adequate strength rating instead of general-purpose rope.

Inspect rope before use for cuts, abrasion, or weakening.
Avoid excessive tension beyond manufacturer�s recommendation.
Maintain safe body positioning (do not stand directly in line of tension).
Use mechanical tensioning device where required.

Installation supervised by competent person.
Toolbox talk on stored energy and snap-back hazards.
Maintain rope inspection and replacement record.
PPE � Personal Protective Equipment
Safety goggles / face shield.

Safety goggles / face shield.
Gloves.
Safety helmet with chin strap.
Full body harness when working at height.

Standing on scaffold edge or unprotected area

Do not permit standing or working on unprotected scaffold edges.
Stop work immediately if guardrails are missing.

Use advanced guardrail system or temporary edge protection before commencing net installation.

Install full guardrail system (top rail, mid-rail, toe board).
Provide fully decked and secured platform.
Install horizontal lifeline or certified anchor points.
Ensure scaffold is properly braced and stable.

Enforce 100% tie-off policy.
Supervision during work at exposed edges.
Permit-to-Work for work at height.
Pre-task briefing on edge protection hazards.

Full body harness with double lanyard and shock absorber.
Safety helmet with chin strap.
Anti-slip safety shoes.
Gloves.

Use of substandard tying rope / nylon twine

Do not allow use of nylon twine or non-certified rope for safety net installation.
Remove and discard substandard tying materials immediately.

Use manufacturer-approved, load-rated safety net lacing rope only.
Procure ropes from approved vendor with certification.

Verify rope strength rating before installation.
Inspect rope condition (no cuts, abrasion, UV damage).
Ensure proper tying technique and correct spacing.

Maintain rope inspection and approval record.
Supervision by competent person during net installation.
Toolbox talk on consequences of rope failure.
Store ropes in dry, shaded area to prevent degradation.

Full body harness during installation.
Safety helmet with chin strap.
Gloves.
Safety shoes.

Unsecured tools / knife during net cutting

Do not use loose or unsecured cutting tools at height.
Remove unnecessary tools from working platform.

Use retractable safety knife instead of open blade cutter.
Use tool lanyard for hand tools.

Provide tool lanyard anchorage point.
Install toe boards and debris netting below work area.
Ensure stable working platform with full decking.

Toolbox talk on dropped object and sharp tool hazards.
Supervision during net cutting activities.
Establish exclusion zone below.
Maintain good housekeeping on platform.

Cut-resistant gloves.
Safety helmet (mandatory for workers below).
Safety shoes.
Full body harness during work at height.

Sharp edges of scaffold cutting the net rope

Remove or repair sharp, protruding edges on scaffold members before net installation.
Do not tie nets to visibly damaged or sharp sections.

Use edge protection sleeves or protective padding at tie points instead of direct rope-to-metal contact.

Install protective rubber/cloth sleeve between rope and scaffold edge.
Inspect tie points for burrs, weld projections, or sharp cuts.
Use manufacturer-approved lacing rope with abrasion resistance.

Inspection of all tie points before and after installation.
Supervision during safety net fixing.
Maintain inspection record for nets and ropes.
Replace rope immediately if abrasion or fiber damage is observed.

Full body harness (100% tie-off).
Cut-resistant gloves.
Safety helmet with chin strap.
Safety shoes.

Avoid safety net installation during night where adequate lighting cannot be ensured.
Stop work immediately if lighting fails.

Use high-lumen LED floodlights instead of low-intensity temporary bulbs.
Provide battery backup lighting for emergency situations.

Install sufficient temporary lighting at all working levels.
Illuminate tie points, edges, and access ladders clearly.
Secure lighting cables to prevent trip hazards.
Provide emergency lighting in lift shaft areas.

Conduct pre-shift lighting inspection.
Assign responsible person for lighting maintenance.
Restrict access to poorly lit areas.
Toolbox talk on night work and visibility hazards.

High-visibility vest.
Safety helmet with chin strap.
Anti-slip safety shoes.
Full body harness where fall risk exists.


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